Apple Juice Filtration
UltraStar X25
Cross-Flow Ultrafiltration System
for clarifying apple juice
Cross-Flow Ultrafiltration System
for clarifying apple juice
The UltraStar X25 cross-flow filtration system enables flexible and efficient apple juice filtration that both removes solids and maximizes product yield. Thanks to its modular design, the system can be flexibly expanded and supports final apple juice purification even with increasing production volumes.
Yield
Maximum product yield and consistently high juice quality through effective removal of solids.
Efficiency
Modular design for high performance in a compact space and low operating costs.
Security
A closed filtration process for hygienic operation and consistently reliable juice quality.
Filtration of apple juice
The filtration of apple juice is a crucial step in obtaining clear apple juice and high-quality end products. With our modern UltraStar X25 cross-flow filtration system, we offer an innovative solution for apple juice filtration in the beverage industry. The semi-continuous system enables efficient trub separation and liquid separation through the use of proven membranes for fine filtration.
The system can be used flexibly for a wide variety of juices and different production volumes. A diafiltration unit is included as standard to maximize product yield without compromising quality. Clarifying apple juice with membrane filtration, pre-filtering apple juice or clear filtering apple juice without loss of quality- our systems are suitable for every stage of apple juice clarification. As an experienced manufacturer of filtration systems for apple juice and provider of apple juice filtration, we supply proven filtration technology for apple juice companies. Our apple juice filtersfor production lines reliably ensure stable processes and perfect results. Whether small businesses or industrial producers - our filtration solutions ensure brilliantly clear apple juice.
The system can be used flexibly for a wide variety of juices and different production volumes. A diafiltration unit is included as standard to maximize product yield without compromising quality. Clarifying apple juice with membrane filtration, pre-filtering apple juice or clear filtering apple juice without loss of quality- our systems are suitable for every stage of apple juice clarification. As an experienced manufacturer of filtration systems for apple juice and provider of apple juice filtration, we supply proven filtration technology for apple juice companies. Our apple juice filtersfor production lines reliably ensure stable processes and perfect results. Whether small businesses or industrial producers - our filtration solutions ensure brilliantly clear apple juice.
- Maximum product yield through the use of tubular membranes
- Excellent juice quality thanks to tried and tested membranes
- Tubular membranes enable the filtration of juice with a high solids content
- Modular design
- Compact system and therefore small space requirement
- Reliable, fully automated system
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Apple juice filtration process for the highest filtrate quality
The UltraStar X25 is a modern, semi-continuous cross-flow filtration system that has been specially developed for industrial apple juice filtration in the beverage industry. Its compact design enables space-saving and high-performance operation. The tubular membranes ensure safe operation even with higher solids contents. The most common application is for the filtration of pear, berry, stone fruit, pineapple and citrus juices as well as for filtering apple juice.
With the UltraStar X25, the product to be filtered circulates through ½'' tubular membranes. Part of the liquid passes through the membranes as permeate, while the retentate is further treated by diafiltration as required to maximize the product yield. Unfiltered product is continuously fed into the circulation tank. This ensures a continuous and uniform process flow. Apple juice pre-treatment, for example by pectin degradation in the apple juice, can be carried out upstream. The integrated apple juice stabilization ensures stable product quality. As an experienced manufacturer of apple juice filtration systems, we offer suitable apple juice filters that allow you to implement each process step professionally and reliably.
With the UltraStar X25, the product to be filtered circulates through ½'' tubular membranes. Part of the liquid passes through the membranes as permeate, while the retentate is further treated by diafiltration as required to maximize the product yield. Unfiltered product is continuously fed into the circulation tank. This ensures a continuous and uniform process flow. Apple juice pre-treatment, for example by pectin degradation in the apple juice, can be carried out upstream. The integrated apple juice stabilization ensures stable product quality. As an experienced manufacturer of apple juice filtration systems, we offer suitable apple juice filters that allow you to implement each process step professionally and reliably.
Our machines and systems for apple juice production
Reception lines
The intake lines with deep silo, discharge dosing and flushing water circuit are flexibly adaptable, durable, hygienically designed and enable efficient separation of water and fruit with minimal maintenance.
Bucher HPX presses
The Bucher HPX presses are suitable for juice extraction from fruits and vegetables worldwide, as well as for pharmaceutical applications where the highest extraction yields and low trub content in the pressed juice are required.
Pasteurizer
Bucher Unipektin's pasteurization system sterilizes liquid foods such as juices and dairy products through precise temperature control and automatic control, ensuring product safety and minimizing re-contamination.
What other fruit juices can be processed?
Citrus juices
In cooperation with Bucher Alimentech Ltd. (New Zealand) and Bucher Exzel S.L.U. (Spain), we are leaders in the debittering and cloud stabilisation of citrus juices and peel extracts, as well as in the acid correction of inharmonious juices. Our debittering plants can process both clear and cloudy juices.
Pear juices
We offer solutions for the production of high-quality pear juices with hourly outputs of 1 to 100 tons, always economical, resource-saving and with a special focus on hygienic working methods.
Berry juices
Gentle crushing in combination with mash heating results in low-turbidity juices and maximum juice and color yields. Our ultrafiltration and microfiltration membranes ensure crystal-clear juices, while the flavor is extracted separately from the juices in the evaporator, simultaneously concentrating the juices into fruit juice concentrate.
Vegetable juices
Bucher technologies are characterised by a high degree of universality. They enable quick and optimised adaptation to different fruits. Companies that produce vegetable, pome fruit and berry juices can process all these different products on the same machines.
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Apple juice filtration
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Frequently asked questions on the topic: Apple juice filtration
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